Rebuild Benditalia brake booster

Finished rebuilding the brake booster. Zinc plated, cleaned and put together using some new gaskets.

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Calipers and rear brake pistons finished

So it has been a while, busy with work, kids etc etc. but I’m still working on the car. Finished restoring the calipers. Pistons where too far gone so bought a new kit with seals, pistons and brake pad pins.

I was considering changing the brake system from single system to a double because of safety, but I’m going to keep it original as a single system. If I would change it it would require to replace some bits; other calipers and rear brake pistons with double brake lines, an extra proportioning valve, different brake master cilinder and offcourse all double brake lines. But as I said I keep it a single system as it is original.

Also rebuild the rear brake pistons, they where in good enough shape to reuse. Just in need of a rebuild and a new layer of paint.

Wrecked a drum

As I am disassembling all parts of the suspension for cleaning and painting, the rear axle was next: removing the drums, brakes, bearings and check the spicer gears.

As the axle is loose from the car and sometimes extreme forces are necessary to remove the drums, it’s a bit difficult to counter the force to tighten the drum puller.DSC_0788

It was just too tight. I used a 1,5m long pipe on the wrench, and for several days, heated the drum, banged it with a hammer, but no help. At some time during the rampage the drum began to tear apart…

Then, as I allready wrecked the drum, I used a large Kukko puller and this did the trick. Installed the puller again, Heated it up again, and threw a bucket of cool water over the thing. A minute later there was a big BANG and finally it was gave way. The other side came of pretty easy.

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Disassembled and cleaned rear axle

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Also started with the fuel tank

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And out comes an almost new fuel tank

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Cleaning up the oil pressure transmitter

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A piece of art

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