Wrecked a drum

As I am disassembling all parts of the suspension for cleaning and painting, the rear axle was next: removing the drums, brakes, bearings and check the spicer gears.

As the axle is loose from the car and sometimes extreme forces are necessary to remove the drums, it’s a bit difficult to counter the force to tighten the drum puller.DSC_0788

It was just too tight. I used a 1,5m long pipe on the wrench, and for several days, heated the drum, banged it with a hammer, but no help. At some time during the rampage the drum began to tear apart…

Then, as I allready wrecked the drum, I used a large Kukko puller and this did the trick. Installed the puller again, Heated it up again, and threw a bucket of cool water over the thing. A minute later there was a big BANG and finally it was gave way. The other side came of pretty easy.

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Disassembled and cleaned rear axle

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Also started with the fuel tank

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And out comes an almost new fuel tank

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Cleaning up the oil pressure transmitter

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A piece of art

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Disassembled the front suspension

I disassembled the front suspension. It all looks structurally ok, no heavy corroded pieces, just some superficial corrosion here and there.

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Shock towers where repaired in the past

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You can see why they repaired it… I think I’m going to redo the repairs to make sure there no rusty stuff in between the shock tower and the repair plate.

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Placed the car on the stand and removed front and rear suspension

Placed the car on the stand and removed the front suspension and rear axle, a pretty easy job like this. Next step is to get some chemical paint stripper that works on 2K paint or skip that and let the sand blaster do the rest.

The car on its stand.

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Rear axle removed. It will need new paint, brake lines, handbrake cables, new bushings, new brake cilinders, brake shoes, new springs, new shock absorbers etc etc. I will get to this when the car is away for blasting and painting.

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Front suspension removed.

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The battered and dirty front suspension; needs new bushings, all needs to be painted or powdercoated, clean or replace brake calipers, replace brake discs and pads, new brake lines, new engine mounts, new springs & shock absorbers, weld on a tow eye on the subframe and possibly reweld the shock towers (check for cracking).

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Stripping the paint

As a preperation for the sandblaster, I am using a chemical paint stripper so the sandblaster has an easier job. It seems the car has accumulated 5 layers of paint over the years and some patches of filler. It is hard to remove all the filler with the paint stripper, so I will leave this for the sandblaster. I haven’t noticed any major repairs yet, so thats good news, but we’ll see how the car looks after sandblasting. I suspect there will be some minor repairs visible then. I’m also working on cleaning up and preparing for painting of some parts of the rear + forward suspension (sway bars and such) and some other small parts and pieces. DSC_0263 (Medium)

The whole process of restoring the car is going a bit slower than I expected it to be before I started. But it doesn’t matter much. I want it all to be done the right way, so, if it’s gonna take more time, so be it. I hope the car is painted and back in my garage spring 2015. Rebuidling the car probably will be much more fun than scraping tectyl or working with paint stripper.

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Volvo on its side

I placed the car in the restoration stand and it works. It´s a very basic rotisserie and it was originally built to fit an Amazon, but a 1800S is almost the same so it was an almost direct fit. The car is now back on its wheels again because the stand needs to be strengthened.

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Just enough ground clearance.

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Book tip: Zweedse Liefde (Swedish Love)

I have this sitting in my bookshelf for a long time now and I rediscovered it again. It is a compilation written by one of my favorite (dutch) writers: Martin Bril. Sadly, he died in 2009 which makes it a bit more special. It’s written in Dutch, so this probably won’t be very interesting for international visitors visiting this site.

Martin Bril liked and drove Volvo’s. He wrote some nice columns mentioning these cars over the years and these columns where collected and put together in this book.

Dear Martin, I hope you are still driving you’re Volvo wherever you may be.

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